Packaging, shipping and returns survey: How e-commerce customer experience impacts brand perception

Estimated reading time: 10 minutes

Online shopping is now part of the weekly routine for a huge share of Americans, and that frequency changes the stakes for small brands. With such a large volume of orders being sent around the country every day, the invisible parts of your operation, like how quickly you ship, how well you package and how easy it is to return, take on an added significance, shaping customer trust, reviews and loyalty. 

To understand exactly how those moments influence behavior, we ran a nationwide survey on September 23, 2025, with a representative sample of 1,000 US consumers. We looked at how people shop, what impresses them after the checkout and what drives them away. From this information, we’ve created a practical plan you can use to turn fulfillment into a marketing advantage and elevate your overall e-commerce customer experience.

Pie chart displaying how 82% of consumers shop online compared to 18% in other places

Here’s where the survey gets practical. In this section, we’re going to connect the numbers to the real decisions a small e-commerce business makes every day.

Shipping speed is a universal trust builder

Shipping speed is a baseline credibility test. 69% of shoppers say shipping speed affects how much they trust a brand, and that sentiment barely budges by age: Gen Z (71%), Millennials (72%), Gen X (65%), Boomers (70%). With half of Americans shopping online weekly and most purchases flowing through marketplaces (82%) and large national retailers (73%), smaller brands are being compared to Amazon Prime-style expectations whether they like it or not. 

The good news is: you don’t have to be the fastest in the world—but you do have to be consistently on time. Clear cutoffs and honest ETAs create the trust and loyalty that spills over into product and support perceptions.

Packaging quality shapes confidence

Packaging is how you prove you’re professional before the product gets a chance to speak. 96% of respondents say packaging quality affects their trust (27% significantly, 42% moderately, 26% slightly). The specific features customers notice most are straightforward and attainable:

Bar chart showing the top packaging elements that build trust, sturdy packaging materials being the top with 67%.

Demographics sharpen the picture. Men over-index on design/finish (49%), while women place more weight on tamper-proof seals (56%) and clear return details (50%). Gen Z balances aesthetics with function—design (53%) matters, but so do sturdy materials (63%) and tamper-proofing (52%). For older shoppers, practical cues are the most significant (Boomers: tamper-proof 60%, sturdy 63%). 

The takeaway: build the foundation with strength and tamper evidence, then layer in brand and sustainability.

The high cost of poor packaging

Almost seven in ten people (69%) have received a poorly packed order that lowered their opinion of the brand. The impact is worst among younger cohorts (Gen Z 73%, Millennials 74%) but still significant with Gen X (63%) and Boomers (57%). The effects of this disappointment show up later as “caution pricing” (buyers waiting for a sale), as a star-rating drop and as second-order costs, like replacements and support time. 

For a small business, the true cost of a packaging failure isn’t just the return shipping label or the discounted replacement. It’s the quiet erosion of trust multiplied over dozens of potential buyers reading that review next month. Choosing stronger cartons, tightening internal bracing, using corner protection for heavier items is often a cheaper growth tactic than turning up your ad spend, because it turns avoidable friction into visible competence.

Excitement and design drive sharing, especially among Gen Z

52% of shoppers share unboxing or shipping experiences at least sometimes. Among those sharers, the top reasons are excitement about the product (47%), beautiful or unique packaging (29%) and helping others decide (23%). Gen Z are different: packaging is their #1 reason to share (41%), ahead of product excitement (40%), with helping others a distant third (17%). 

A clean, intuitive unboxing with one standout touch like a patterned lid, a clever seal or a short message under the flap can drive organic reach without adding packing time.

Shipping and returns shape reviews

Reviews are a mirror of your fulfillment discipline. Most shoppers have mentioned shipping or returns in a review: 29% positive, 7% negative and 24% both, while 40% haven’t mentioned them. When things go wrong, the reasons are operational and solvable:

  • Damaged product: 66%
  • Missing items: 54%
  • Slow shipping: 42%
  • Complicated return process: 35%
  • Rude or unhelpful service: 32%
  • Delivered to wrong address: 24%

Generationally, Millennials are the most sensitive to damage (71%) and slow shipping (47%), suggesting that better inserts and clearer cutoffs can improve your ratings with your largest online-shopping cohorts. Tighten picking and packing to avoid missing item reviews, and simplify returns to prevent frustration from turning into public negativity.

Customers will pay more for reliability

Reliability is monetizable. A majority (51%) would pay more for retailers known for reliable shipping and easy returns. Only 15% said no, and 34% said it depends, which is an opportunity to show them what makes your experience safer and smoother than a cheaper alternative. That result is a gift to small businesses because it turns operational excellence into pricing power. Younger shoppers are especially open to a trust premium (Gen Z and Millennials: 60% yes). Men skew more willing (59% vs. women 44%), while women more often say it depends (39%). 

If you can demonstrate fewer issues with on-time delivery, intact items and printerless returns, you earn permission to charge fairly for the customer’s peace of mind.

Fulfillment excellence drives loyalty

The three strongest reasons shoppers come back are operational basics done well. Fast delivery (75%) leads, followed by orders arriving in perfect condition (61%) and easy returns (60%). Packaging polish (46%) and clear tracking (42%) reinforce the effect; sustainable packaging (23%) is a secondary but meaningful tie-breaker for some segments. The deterrents map neatly to the inverse:

Two side-by-side bar charts comparing the top drivers of repeat purchases vs. the top deterrents. The top driver is fast delivery and top deterrent is items arriving damaged.

If you’re deciding where to spend your next marginal dollar, spend it where it converts into loyalty: fewer damages, transparent fees, faster (or more predictable) delivery and simpler returns.

Return labels are powerful trust signals

Small label, big impact. 87% notice the return address at least sometimes (33% sometimes, 31% often, 23% always). Four in five say a clear label makes them more likely to trust a retailer, and nearly half (42%) say it makes them much more likely. “Clear” here means unambiguous return address labels, ideally paired with an internal return card and a QR code for printerless drop-offs. Customers often read that as accountability and competence before the box is even opened, which is exactly when first impressions are formed.

A series of graphics showing the consumer journey: buying online, unboxing, returning/keeping and writing a review

Action plan: Turning the e-commerce customer experience into a brand advantage

When starting an e-commerce business, or polishing your established business, the data says your fastest path to stronger reviews, higher repeat rates and even modest pricing power is to improve the basics: protect the product, deliver on what you promise and make returns simple. The following steps translate our findings into day-to-day moves for a small team.

Build a trust-first packaging system

Start by matching materials to risk. Heavier or fragile items need stronger cartons with rigid corners, while lighter goods may be fine in structured mailers that resist crushing. Inside the package, aim for immobilization and edge protection rather than padding for padding’s sake. Products should feel cradled, not floating. Add a tamper-evident seal that breaks cleanly when the customer opens the box; it’s a low-cost way to signal professionalism and prevent “was it opened?” anxiety. 

On the outside, print return address labels that are unmissable and consistent in placement, and include your web address near the label so there’s an obvious digital path if something goes wrong. Inside, place a small, legible return card on top of the tissue, before the customer sees the product, so they’re reassured from the start that you have their back.

If you’re leaning into brand storytelling with design finishes, do it on top of sturdiness, not instead of it. A simple, tasteful brand print on a structurally sound box outperforms an ornate but flimsy mailer every time. The goal is to send a package that looks composed after a bumpy ride and opens with minimal mess and maximum clarity.

Branded box and matching pouch for minimalist pet food company lay on white background

Engineer for speed and condition

Treat speed as a process, not a sprint. Align your shipping promise with your actual cadence. Begin by building in a buffer for peak days and communicate proactively when you’re approaching limits—customers are far more forgiving when a promise is honest and specific. 

Eliminate common sources of damage and missing items. Standardize your pick-and-pack process with visual checklists. For multi-item orders, bag related components together so they can’t go astray during packing or unboxing. If you ship lots of similar-sized items, identify three or four versatile carton sizes that fit eighty percent of orders snugly. Pre-build a small batch of those cartons to lower your label time.

Design for shareability and word-of-mouth

The most shareable unboxing experiences are simple, tidy and distinctive. A neatly folded tissue, a single branded sticker sealing the wrap and a short greeting card in your own voice set a friendly tone. A subtle surprise like printing on the inside of the lid, a color pop or a small message tucked under the first layer, provides a special moment that can help bring your customers’ phones out. The presentation should guide the customer where to pull or peel so they never risk slicing the product while opening the box.

Woman unboxing branded packaging on kitchen counter

If you need help designing your packaging, check out our article on custom product packaging design.

Make returns painless (and confidence-building)

A painless return process doesn’t encourage more returns, it encourages more purchases. Place a clear, three-step return guide on top of the inner packaging so customers see the safety net right away. Communicate the timeline in plain language: when you’ll receive the item, when refunds typically initiate and how long until funds clear. Those straightforward updates (received, approved, refunded) defuse anxiety and lower support ticket volume.

Behind the scenes, treat returns as a diagnostic tool. Track the reasons items come back and sort them into actionable buckets. Every adjustment reduces future returns and raises customer satisfaction without spending ad dollars.

Measure and optimize

Tracking the shipping and packaging process for your products, as well as returns, helps you see if and where changes are needed. If you’re making changes, test one change at a time. Track the damage rate, on-time arrival rate and the share of customers who say their order arrived in perfect condition. Monitor how often reviews mention easy returns, and track positive versus negative mentions of shipping and packaging over time. 

Man finishing customized packaging to ship by adding a branded sticker

Package your way to a satisfying e-commerce customer experience

Shipping speed now functions as a proof point that you’re a real, reliable business. Packaging quality communicates professionalism and protects your margin by preventing damage-driven returns. Straightforward returns, and the simple confidence signal of clear return address labels, unlock conversion, soften the rare bad fit and bring customers back. The upside isn’t abstract. You should see it in higher average ratings, calmer support queues and the permission from more than half of shoppers to pay a bit more for reliability. That’s not theoretical brand equity, that’s revenue.

Packaging is the loudest message your e-commerce brand sends in the real world. When a package shows up quickly, looks composed, opens intuitively and offers a clear safety net, customers make a simple decision: they shop with you again. That’s the beating heart of a modern e-commerce customer experience—not a flashy feature but a dependable rhythm your customers can count on.

Methodology

This survey was conducted online on September 23, 2025 with a representative sample of 1,000 respondents located in the US.

Age filters:

  • 18-27 (Gen Z)
  • 28-43 (Millennial)
  • 44-59 (Gen X)
  • 60-78 (Boomers)
  • 79-85 (Post-War)